Direct Combustion Device with The Type of Tar

Qionghua--Industry standard maker and painting equipment design expert!
 

 
General
 Direct combustion exhaust gas incinerator combined three functions: exhaust gas combustion, waste heat recovery and low temperature environmental discharge. It's equipped for the drying chamber (drying channel, oven and drying room) of painting line of the painting shops, as well as the painting line for the production of luxury cars.
The temperature of the direct combustion exhaust gas incinerator could be set, adjusted and controlled automatically, auto clean combustion, without pollution, high comprehensive efficiency, to meet the requirement of temperature, exhaust gas combustion and waste heat recovery etc. The discharge reaches the emission standard.

Working principle
The direct combustion incinerator use the special designed burner heat the high concentration exhaust gas to the set temperature which would enter the combustion chamber. The burner would damage and decompose the VOC and toxic and harmful pollutants, and release heat. The gas after purified would be heat-exchanged by the waste heat recovery system to save the energy. 99% of the hydrocarbon could be damaged and removed by the direct combustion incinerator. In order get this rate, the high temperature exhaust gas would stay in the chamber for some time. Enough turbulent flow should be applied for the exhaust gas at the entrance in order to make it to be mixed with oxygen fully, it could not only improve the purifying efficiency, but make the running more safety.

Application range
Incineration with high temperature for the exhaust gas with environment protection and thermal recovery
The direct combustion exhaust gas incinerator is suitable to deal with the waste gas resulted from the painting and drying equipment, purifying the noxious gas from the petrochemical and pharmaceuticals industry etc. It meets the requirement of environment and labor protection, increasing the heat exchange device to recover the waste heat and save the energy.
1,Surface coating (auto, motorcycle, bike, vessel, toy, household electric appliances, furniture, construction material, shoe manufacturing, file, film and print etc.)
2,Petroleum and chemical industry (plastic, rubber, synthetic fibre, synthetic resin and organic chemical etc.), sewage treatment plant, medicine, Pesticides and dyestuff.
3,electronics (chip, circuit board, electronic component and cables etc. )
4,timber industry (artificial board, wall paper and floor etc.)

Performance
1,The emission reaches the standard completely, odorless and tasteless. It operates steadily with high purifying efficiency and remarkable result, without secondary pollution. To oxidate and decompose the malodorous gas by the combustion with thermodynamic method. In the proper temperature, provide enough oxygen gas and stay for some time, the malodorous gas would be removed. On the other hand, the main engine of the system works steadily without the problems that can not solved by other ways to deal with the exhaust gas, such as the catalytic agent aging and jamming, as well as no secondary pollution.
2,Operated safely. The operation is safety and reliable with multistage fire resistance, anti backfire device and interlock design for the explosion. The explosion density is considered during the design and there are safety protections by the structure in case of over temperature and explosion.
3,Low running cost, the waste heat could be recovered. The change of the temperature in the combustion chamber would be reverted immediately with the change of the exhaust gas density, the amount of oil (gas) could be adjusted automatically to decrease the running cost. At the same time, the heat exchanger is the option to be equipped to recover the waste heat to save the energy.
4,Simple but reasonable process, small occupied area, low investment, operate and maintain easily.
5,Beautiful appearance and reliable performance.
6,With the structure of large heat exchange area, combustion thoroughly, high heat efficiency and energy saving.
7,The burner is interlocked with the fault, blown before starting. There is pressure relief opening, safety and reliable.
8,The emission of the organic waste gas can reach the comprehensive emission standard of air pollutants (GB16297-96).
9,The temperature of the outside wall: ≤environmental temperature +15ºC
10,with nice overall performance, noise≤85dB
11,The service life of the total system is over 10 years.

Technical process diagram
 


Technical process
The exhaust gas treatment and heating system (TAR) consist of exhaust gas incinerator, heat exchanger 1, heat exchanger 2, fresh air heating unit, high pressure exhaust fan with frequency convertor, high temperature pipe, fresh air pipe, exhaust gas pipe with moisturizing, actuator element for damper, electric control system for the exhaust gas incinerator, electric control system for drying and forced cooling room. The organic waste gas from the Drying furnace is burned, its organic molecules would be oxidated and decomposed into CO2 and H2O. The discharged gas with high temperature would supply the heat to the drying furnace by heat exchanging with the multistage heat exchanger. Exhaust gas treatment and heating system schematic diagram

Our Services
 1,We make the design for the complete coating system and the whole Electrophoretic coating line
 2,Our engineer can go oversea to install the whole project
 3,we supply the free training for the operators to the equipment
 4,we accept FOB,CNF,CIF term.
 5,we invite all the customers come to visit our factory.
 6, If you are new on the coating, some pictures or drawings of your products and workshop could be show to us will be appreciated , we will give you specialized suggestion of whole work .We can design according to the customer's specific requirement .

Research and development & Quality management
QiongHua has powerful technological force, the R & D department consists of a team over 40 technicians for technical development which is professional, pragmatic and innovative. 30% of them have the Master's degree or above issued by Hongkong or inland famous University. All of them have the experience of painting development for many years.
The R & D department can self-develop the painting system, as well as others. We have the independent lab equipped with the advanced testing device.

ISO9000 series standard is a basic requirement for the quality assurance system. Getting the approval is the precondition for product to enter the market. However, it can not guarantee the product's competitive ability in the market. So, except to perform the ISO 9000 series standard, the further total quality management should be carried out in order to meet the customer's requirement. The quality management is the comprehensive tracking management during the production process. The product quality can not be got by inspection, but by production. The qualified products can only be got by quality management for each production procedure. QiongHua has been following the idea with "high performance to price ratio" and managing the quality during the total process.  


Our Company

    Yangzhou Viburnum Painting Engineering & Technology Co., Ltd.(JiangSu SanZhong QiMing Environmental Protection Equipment Co., Ltd )is a science and technology for environmental protection enterprises, specialized in designing, researching, manufacturing, installation and training. We formulated and reviewed the eleven national environmental protection coating standards (GB), got a number of national awards, own dozens of national patents. The main products include: heat accumulating thermal incinerator with the type of RTO, adsorbing-catalyzing integration product with the type of SZH to deal with the organic waste gas, direct combustion device with the type of TAr, organic gas catalytic system with BCO series, integral heating device with SZH series (four bodies), smoke & dust purification system with the type of SZH for the welding workshop, cartridge filter dust remover with the type of SZH, bag filter with the type of SZH, the sewage treatment device to deal with the waste water from town sewage, coating, electroplating, food processing, cultivation, slaughterhouse, hospital, textile printing and dyeing, leather washing and manufacturing, chemical pharmaceutical, mineral smelting etc, heating & cleaning furnace with the type of SBL for the solid waste. To undertake the several kinds of projects to deal with the waste gas, water and solid waste.

Other products you may need
We can provide you with more service(Consultancy, plan, design, manufacturing, installation, testing and training):
1,All kinds of new energy: painting line for car, bus and engineering vehicle etc.
2,All kinds of modified vehicles: painting line for tank trucks, self-unloading trucks, semi-trailer, sanitation truck and its cranes etc.
3,All kinds of engineering machinery: painting line for tower crane, excavator and loader etc.
4,All kinds of rail transit: painting line for subway, high speed railway and locomotive etc.
5,All kinds of whole vehicles and its parts: painting line for body, frame, axle, carriage, bumper and seat etc.
6,Organic waste gas treatment system produced by the automotive coating industry.
7,Automotive coating industry waste water treatment machine with GF series.
 

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